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Air Injection Pump / Air Injectors
- Porsche Boxster 986 2.7L 1999-02
- Porsche Boxster S 986 3.2L 1999-02
- Porsche Boxster 986 2.7L 2003-04
- Porsche Boxster S 986 3.2L 2003-04
- Porsche 996 C2 3.6L 09/01-2005
- Porsche 996 C4 3.6L 09/01-2005
- Porsche 996 C4S 3.6L 09/01-2005
- Porsche 996 TURBO 2000-05
This Porsche Genuine OE Secondary Air Pump is an original factory emissions-control component designed for Porsche 986 Boxster and Porsche 911 (996) models. This pump is part of the Secondary Air Injection (SAI) system, which works with the engine management and catalytic converters to reduce exhaust emissions during cold engine start-up.
Fits:
Porsche 986 Boxster / Boxster S 2000 - 2004
Porsche 996 C2 / C4 / C4S 2000 - 2005
Porsche 996 Turbo 2001 - 2005
Diagram ref no 1
This part supersedes earlier Porsche part numbers: 99660510400, 99660510401.
The secondary air pump injects fresh air into the exhaust system immediately after a cold start. The additional oxygen helps burn unburned hydrocarbons in the exhaust gases, allowing the catalytic converters to reach their operating temperature more quickly and significantly reducing harmful emissions.
The pump operates automatically under control of the engine control unit (ECU) and works together with air valves and sensors to maintain efficient emissions performance.
Functions & Technical Role
• Secondary air injection: Pumps fresh air into the exhaust stream during cold start
• Emission reduction: Helps oxidize unburned fuel in exhaust gases
• Catalytic converter warm-up: Improves catalyst efficiency during engine warm-up
• ECU-controlled operation: Integrates with engine management and emission sensors
• OE reliability: Manufactured to Porsche specifications for correct airflow and durability
Fitment / Position on Car
• Fitting position: Engine compartment / emissions system
• Location: Installed within the secondary air injection system, connected to the exhaust air passages
• System: Exhaust emissions control system
Secondary air pumps operate during every cold start and are exposed to heat, moisture, and frequent operation cycles. Over time, internal components may wear or fail, which can cause:
• Check engine light related to the secondary air system
• Increased cold-start emissions
• Rough idle or unusual pump noise
• Failure during emissions testing
Replacing a faulty pump with a genuine Porsche OE unit restores proper emissions system performance and ensures the vehicle meets factory operating standards.
Related reference numbers
Related, superseded, cross reference or alternative numbers for comparison.
99660510404
The product you are viewing cross references to these numbers
- Porsche Boxster 986 2.7L 1999-02
- Porsche Boxster S 986 3.2L 1999-02
- Porsche Boxster 986 2.7L 2003-04
- Porsche Boxster S 986 3.2L 2003-04
- Porsche 996 C2 3.6L 09/01-2005
- Porsche 996 C4 3.6L 09/01-2005
- Porsche 996 C4S 3.6L 09/01-2005
- Porsche 996 TURBO 2000-05
This OE Match secondary air injection pump (SIR pump) is an emissions control component designed for Porsche 986 Boxster and Porsche 911 (996) models. It forms part of the secondary air injection system, which pumps fresh air into the exhaust system during cold engine start-up to help reduce emissions.
Fits:
Porsche 986 Boxster / Boxster S 2000 - 2004
Porsche 996 C2 /C4 / C4S 2000 - 2005
Porsche 996 Turbo 2001 - 2005
Diagram ref no 1
This part supersedes earlier Porsche part numbers: 99660510400, 99660510401.
The secondary air injection pump, often referred to as a SIR pump or air injection pump, is a key component in the engine emissions system. It operates primarily during cold starts, forcing fresh air into the exhaust manifold. This additional oxygen helps burn remaining fuel vapours in the exhaust gases before they pass through the catalytic converters.
The OE Match secondary air injection pump follows the original Porsche design specifications for airflow capacity, electrical connections and mounting points. This ensures the pump works correctly with the vehicle’s engine control unit (ECU) and secondary air valves.
When the engine is started cold, the pump injects fresh air into the exhaust system. The extra oxygen promotes more complete combustion of residual hydrocarbons in the exhaust stream and allows the catalytic converters to heat up faster.
This process significantly reduces cold-start emissions and helps the vehicle meet environmental regulations.
Function
• Secondary Air Injection: Pumps fresh air into the exhaust system during cold start
• Emission Reduction: Helps burn unburned hydrocarbons in exhaust gases
• Catalytic Converter Warm-Up: Accelerates catalyst operating temperature
• Engine Management Integration: Works with ECU and secondary air valves
Secondary air pumps operate during every cold start and are exposed to moisture, temperature changes and exhaust gases. Over time the internal motor or pump mechanism may fail, which can trigger a check engine light and increase emissions output. Replacing a faulty pump restores proper operation of the emissions system and ensures efficient engine performance.
When to Replace. Consider replacing the secondary air pump if you notice:
• Check engine light related to secondary air injection faults
• Unusual whining or whistling noise during cold start
• Rough idle during cold start
• Vehicle fails emissions testing
Related reference numbers
Related, superseded, cross reference or alternative numbers for comparison.
99660510404
The product you are viewing cross references to these numbers
- Porsche Boxster 987 2.7L 2005-08/08
- Porsche Boxster 987 S 3.2/3.4L 2005-08/08
- Porsche 997 MK1 Carrera 2 3.6L 2005-08
- Porsche 997 MK1 Carrera 2S 3.8L 2005-08
- Porsche 997 MK1 Carrera 4 3.6L 2005-08
- Porsche 997 MK1 Carrera 4S 3.8L 2005-08
- Porsche Cayman 2.7L 987C 2006-08
- Porsche Cayman S 3.4L 987C 2005-08
Fits:
Porsche 987.1 Boxster / Boxster S MKI 2005>>2008
Porsche 987.1 Cayman / Cayman S MKI 2006>>2008
Porsche 997.1 Carrera 2 / 4 MKI 2005>>2008
Porsche 997.1 Carrera 2S / 4S MKI 2005>>2008
Diagram Ref No 15
Related reference numbers
Related, superseded, cross reference or alternative numbers for comparison.
99711334000
The product you are viewing cross references to these numbers
- Porsche Boxster 987 2.7L 2005-08/08
- Porsche Boxster 987 S 3.2/3.4L 2005-08/08
- Porsche 997 MK1 Carrera 2S 3.8L 2005-08
- Porsche 997 MK1 Carrera 4S 3.8L 2005-08
- Porsche 997 MK1 GT3 2007-09
- Porsche 997 MKII GT3 2010-11
- Porsche Cayman 2.7L 987C 2006-08
- Porsche Cayman S 3.4L 987C 2005-08
- Porsche 955 Cayenne S 4.5L V8 2003-06
- Porsche 955 Cayenne Turbo 4.5L 2003-06
- Porsche 955 Cayenne Turbo S 4.5L 2006>>
Sold each
Fits:
Porsche 987.1 Boxster / Boxster S 2.7ltr / 3.4ltr - 2005 to 2008
Porsche 987.1 Cayman / Cayman S 2.7ltr / 3.4ltr - 2005 to 2008
Porsche 997.1 Carrera 2S / Carrera 4S 3.8ltr - 2005 to 2008
Porsche 997 GT3 - 2007 to 2012
Porsche 955 Cayenne S / turbo - 2003 to 2006
Click 'Zoom in' for large parts diagram.
Diagram ref no 2
Related reference numbers
Related, superseded, cross reference or alternative numbers for comparison.
95511332500
The product you are viewing cross references to these numbers
- Porsche Boxster 987 MKII 2.9L 2009-12
- Porsche Cayman 2.9L 987C MKII 2009-12
Fits:
Porsche 987 Boxster 2.9L 2009 - 2012
Porsche 987C Cayman 2.9L 2009 - 2012
Diagram ref no 1
Related reference numbers
Related, superseded, cross reference or alternative numbers for comparison.
9A160510400
The product you are viewing cross references to these numbers
- Porsche Boxster 987 MKII 2.9L 2009-12
- Porsche Cayman 2.9L 987C MKII 2009-12
Fits:
Porsche 987 Boxster 2.9L 2009 - 2012
Porsche 987C Cayman 2.9L 2009 - 2012
Diagram ref no 1
Related reference numbers
Related, superseded, cross reference or alternative numbers for comparison.
9A160510400
The product you are viewing cross references to these numbers
- Porsche Boxster 986 2.5L 1997-99
Fits:
Porsche 986 Boxster 2.5L >>1999
Diagram ref no 1
Related reference numbers
Related, superseded, cross reference or alternative numbers for comparison.
98662410400
The product you are viewing cross references to these numbers
- Porsche Boxster 987 2.7L 2005-08/08
- Porsche Boxster 987 S 3.2/3.4L 2005-08/08
- Porsche 996 GT3 RS 2003-04
- Porsche 997 MK1 GT3 2007-09
- Porsche 997 MKII GT3 2010-11
- Porsche Cayman 2.7L 987C 2006-08
- Porsche Cayman S 3.4L 987C 2005-08
Fits:
Porsche 987 Boxster / Boxster S 2005-08
Porsche 987C Cayman / Cayman S 2005-08
Porsche 997 Carrera 2005-08 COUPE/CABRIO
Porsche 996 GT3 / GT3 RS 2004-05
Porsche 997 GT3 2007-09
Porsche 997 GT3 / GT3 RS / GT3 RS 4.0 2010-13
Click 'Zoom in' for large parts diagram.
Diagram ref no 1
Related reference numbers
Related, superseded, cross reference or alternative numbers for comparison.
99760510402
The product you are viewing cross references to these numbers
Air Injection Pumps & Air Injectors – Clean Performance & Efficient Emissions for Porsche Engines
Air injection pumps and air injectors are essential components of Porsche’s secondary air injection system, designed to improve cold-start performance and reduce harmful exhaust emissions. By injecting fresh air into the exhaust manifold or catalytic converter, these parts help burn un-combusted fuel during startup, allowing the engine to warm up faster and operate more efficiently.
At Design911, we supply a comprehensive range of genuine and high-quality air injection pumps and air injectors for various Porsche modes including, 911, Boxster, Cayman, Cayenne, Macan, and Panamera models. Each component is engineered for precise airflow, quiet operation, and long-term durability — ensuring your Porsche remains compliant with emissions standards while maintaining peak performance.
What Do Air Injection Pumps & Air Injectors Do?
The secondary air injection system uses these components to
introduce clean air into the exhaust stream to support combustion and emissions
control. Specifically, they:
- Inject
fresh air into the exhaust system during cold starts.
- Accelerate
catalytic converter warm-up for cleaner operation.
- Reduce
unburned hydrocarbons and lower emission output.
- Support smooth idle and efficient fuel burn during startup.
Together, the air injection pump and injectors help your Porsche meet performance and emissions regulations, particularly under strict testing conditions.
Why Do Air Injection Pumps & Air Injectors Fail?
These components are exposed to high temperatures, moisture,
and contaminants, making them prone to wear and degradation over time. Common
causes of failure include:
- Moisture
ingress leading to internal corrosion.
- Carbon
buildup clogging injector ports or valves.
- Cracked
or leaking hoses reducing airflow efficiency.
- Electrical
or relay faults affecting pump operation.
- Contaminated air passages impairing airflow.
Symptoms of failure include rough cold starts, engine warning lights, failed emissions tests, unusual noises, or reduced performance at idle.
Why Replace Faulty Air Injection Components?
A malfunctioning air injection pump or injector can cause increased emissions, poor drivability, and potential damage to the catalytic converter. Replacing worn components restores optimal airflow, smooth operation, and regulatory compliance.
Benefits of replacement include:
- Improved cold-start performance and smoother idle.
- Reliable emissions control and efficiency.
- Prevention of catalytic converter damage.
- Long-lasting durability with manufacturer-quality precision.
All air injection components at Design911 feature high-quality materials, corrosion-resistant housings, and precision-engineered internal valves to ensure consistent airflow and long service life.
